End-to-End Integrated Warehouse Automation Solutions

Real-time Distribution Software (RDS) Order Release and Pick by Voice, combined with our Gen 3 advanced AMRs, support both large capacity batch cart picking and mixed case pick-to-pallet applications. The RDS application module, Batchbot™, unites people and robots to enable faster picking by reducing walk time by 50% and increasing operator pick rates by 50-100%. Numina's latest generation 3,300 lbs. capacity AMRs can pick up to 30 orders per mission, boosting productivity to the industry's highest hourly AMR pick rates.

Robotic GTP optimizes product storage, retrieval, and order picking. Voice and pick-to-light order consolidation walls at the GTP workstations batch pick 32 orders at a time, increasing picks per tote visit and achieving over 300 line picks per hour for higher productivity. Our conveyor-based pack automation technologies combine pick and pack to carton processes with in-line scan-weight vision content audit, automatic and semi-automatic documentation print & insert, taper-sealers, scan-label-auto-manifest, SLAM, and shipping sortation for end-to-end GTP pick, pack, and ship order fulfillment automation.

Pick by Voice using mobile wearable computers, hands-free camera-based scanners, and wireless headsets improves pick rates by 20-30% over RF terminal picking technology. Combining voice picking with optimized order release, cartonization, and batch cart order assignment logic reduces walk time, pick time, and enhances pack validation for a leaner, faster, and highly accurate single-step order picking process.

Optimized multi-level storage and picking solutions provide high-capacity A, B, and C mover product storage in the same module, with 225+ lines/hr. pick rates using RDS Voice Picking for case picking and pick direct-to-shipping carton applications.

RDS pick-to-light (PTL) displays include push-button confirmation for each action, directing the fastest pick rates in dense storage, high-moving SKU pick zones. PTL is also well-suited for sort-by-light and order consolidation put walls used in Goods to Person picking and warehouse order picking when consolidating picks from multiple zones.

Automatically scan, label, apply and manifest (S.L.A.M). This technology scans, weighs, dims, and captures images of cases and carton contents for order validation and improved customer service. This data can also be combined with print and apply labeling to automate the application of retail compliance, carrier shipping labels, and manifesting.

Automatically manifest, print, and apply shipping labels without any manual touches. Automatically print and apply shipping labels, parcel carrier and LTL order identifying labels, packing slips or a full 8.5” x 11” packing sheet.

Automatically insert packing slips, product specific instructions, marketing materials, or compliance documentation at a rate of 12 cartons per hour.

Rules-based solution for void insertion, packing sheet insertion, and automatic taping of shipping cartons. It automates these tasks, cutting labor costs, boosting accuracy, and enhancing productivity. With a single operator, it can process 6 cartons per minute.

Automatically divert shipping containers based on parcel carriers, LTL, and FTL designations.