Numina’s warehouse automation solution helped Merit Medical increase throughput, reduce labor, and meet critical same-day priority shipments.
Merit Medical, a major medical and surgical supply manufacturer headquartered near Salt Lake City, Utah moved into a new distribution center in Virginia, doubling the size of their previous East Coast location.
Continuous growth was limiting Merit’s ability to get orders out on time. They were forced to add overtime hours and temporary employees but still could not meet demand.
The Numina Group helped Merit Medical replace its single-order pick-to-paper process with an advanced, automated order fulfillment solution.
The solution included integrating Numina Group’s RDS™ Warehouse Execution and Control System to manage and enforce better pick, pack, and ship processes. The new solution was implemented with minimal downtime or interference to Merit’s normal operations.
The results were better processes and technologies that optimized the entire order fulfillment operation by reducing labor, increasing throughput, and successfully managing the critical same day priority shipments.
Watch the video below to see how Merit Medical has transformed its pick, pack and ship operations:
After reviewing Merit Medical’s operational requirements, the Numina Group worked with the client to devise a warehouse automation design plan to meet order fulfillment productivity requirements. The new plan included:
The new plan replaced single-order picking with batch picking in multiple processes, optimized by Numina’s RDS Warehouse Execution and Control System:
Numina’s RDS WES-WCS platform also included pack-and-ship automation modules to reduce manual tasks and streamline labor. The RDS odules include:
Optimizing and automated Merit Medical’s pick, pack, and ship processes has yielded substantial savings and quickly justified the investment, resulting in a rapid ROI.
Numina Group’s warehouse automation design recommendations and RDS WES-WCS platform have delivered the following improvements for Merit Medical:
To learn how we can help you achieve better processes and a rapid ROI, fill out a contact us form.
The Numina Group
10331 Werch Drive
Woodridge, IL 60517
630-343-2600
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