Green Rabbit continues to expand its network, building the first fully integrated cold chain eCommerce supply chain.
Challenge
As order volume surged from hundreds to tens of thousands per day, Green Rabbit’s paper-based picking and packing process couldn’t keep up. The company relied on manual decision-making that worked with a small team but became inefficient and error-prone as operations expanded to over 200 employees across multiple facilities. To maintain service levels and meet new eCommerce contracts, Green Rabbit needed a scalable automation strategy.
Solution
After a detailed engineering study, Green Rabbit partnered with Numina Group to implement RDS™ Warehouse Execution and Control Software (WES/WCS) with integrated Voice Directed Picking and Pack & Ship Automation. The system automates order release, cartonization, picking, packing, labeling, and shipping verification—creating a paperless, high-speed fulfillment process. The solution went live at their Indianapolis distribution center in just 12 weeks, with subsequent rollouts at additional facilities nationwide.
Case Study
Results
2x productivity: Doubled order throughput using the same headcount.