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Put-to-Light Order Consolidation

Efficient put-to-light systems simplifying order sorting and consolidation.

Achieve 50% Higher Order Productivity with Numina’s RDS Put-to-Light Consolidation Wall

Streamline batch order zone picking with Numina Group’s RDS™ Put-to-Light Order Consolidation Wall solution, a highly efficient and cost-effective way to batch-pick hundreds of orders throughout the DC.

With Numina’s RDS Put-to-Light Wall solution, clients have gained 50% or higher productivity rates over discrete order picking rates, particularly in operations with the following order characteristics:

  • High-volume SKUs
  • Goods-to-person (G2P) order consolidation
  • High-density storage
  • Kitting
  • Small parts

Overview of RDS Put-to-Light Functionality

RDS Put-to-Light is a module of the RDS Warehouse Execution and Control System (WES-WCS) which optimizes order release planning to efficiently consolidate the picks from multiple zones to an order consolidation area with a put-to-light consolidation wall for high-speed sorting to individual orders.

  • RDS seamlessly directs workers’ picking activities via intelligent indicator displays that can be mounted onto virtually any shelving or rack storage system.
  • RDS message display and indicator lights signal the worker to scan SKUs or items and place them on the required shelf location.
  • When the order is completed, a display light on the back side of the wall is energized and displays each order’s required shipping carton size for packing.

The efficient configuration of the RDS Put-to-Light Wall makes it possible to increase productivity significantly. According to one Numina client, “Our workers can average 400 to 500 scans and puts per hour, a significant efficiency gain over traditional order fulfillment.”

Download a short how-to guide to learn how RDS™ Voice directs work tasks across Pick, Pack & Ship!

Mobile Hands-free Scanning for Added Efficiency and Accuracy

When combined with hands-free barcode scanning, RDS Put-to-Light delivers even greater accuracy and time savings by enabling workers to validate the picked items. Workers’ movements are even faster as the hands-free scanner eliminates the extra motions and seconds required to push the display button.

The combination of RDS Put-to-Light and barcode scanning can also eliminate most secondary checking, resulting in higher order fulfillment pick, pack, and ship productivity.

Numina Victory Voice with Screen

Benefits of Put-to-Light Consolidation

  • 99% accuracy rates
  • Shorten order fulfillment cycle times
  • Lower operational costs through reduced labor and reduced errors
  • Improved customer service

Numina Group’s RDS suite of pick-to-light and put-to-light order consolidation technologies allows companies to increase and accelerate order throughput while reducing labor costs.

Video Demo of Pick-to-Light and Put-to-Light Order Consolidation Solution

Watch this short video demonstration to see the ease and efficiency gained with batch picking with a put wall.

Streamline Order Consolidation with the Right Solution

Our experts can help you design the perfect order consolidation solution for your unique operation to maximize ROI.

Learn More

Numina Group specializes in pick-to-light and put-to-light systems, providing operational benefits across the board for your fulfillment processes. Contact us today to learn how we can help you increase accuracy, reduce labor time and resourcing, and improve your service offerings.

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